Making an aluminum extrusion shapes requires advice and considerations that must be considered before designing. This article mentions the unique parameters that customers should pay attention to in order to achieve more desirable results before ordering the production of aluminum molds.
Production of aluminum extrusion shapes at the best price and highest quality
The production of aluminum extrusion molds is one of the main branches in the industry of production of aluminum profiles. The design of aluminum extrusion molds is a specialized engineering field based on knowledge and skills. With this knowledge, together with the professional team, we provide free advice for every process tailored to the needs of our customers, and through continuous improvement and technology transfer we strive to provide quality aluminum shapes and other services in the field. aluminum profiles, to offer excellent products to our customers.
Rosenburg aluminum offers services such as the production of aluminum profiles and special aluminum profiles using aluminum extruded presses. Our goal is to produce high quality extruded aluminum molds that combine the latest technology with timely and cost-effective delivery. To make the price of aluminum extrusion mold reasonable for our dear customers. Because customer satisfaction is our first and most important goal.
Production of aluminum extrusion shapes at the best price and highest quality
Contact us to send a map, inquire about the price of aluminum profiles and the price of aluminum extrusion molds.
Price of aluminum extrusion mold
When designing and manufacturing aluminum extrusion molds, elements such as the cross-sectional shape of the aluminum profile, the type of aluminum alloy and the thickness of the profile used are very important, which affects the price of the aluminum extrusion mold. In this section, we refer to several alloys and their applications. Several options are used.
Production of aluminum extrusion shapes at the best price and highest quality
Price of aluminum extrusion shape
The types of alloys in the extruded aluminum factory are:
Alloy 3003 has low mechanical strength. Suitable for heat transfer applications.
Alloy 6063 has low mechanical strength. This alloy is used to make doors and windows.
Alloy 6061 has moderate mechanical strength. It is used in various industrial applications.
Alloy 7570 has the highest mechanical strength. They are used in the design of aluminum extrusion parts.
Production of aluminum extrusion shapes at the best price and highest quality
Aluminum extrusion factory
Profile thickness in the design of aluminum extruded shapes
Many customers neglect this important aspect of aluminum when ordering aluminum extrusion molds, which greatly reduces the strength of aluminum profiles in the production of aluminum profiles when the shape of aluminum profiles is thin, and may be in the process of producing aluminum extrusion presses. Cause radiation.
As a result, the low cost of unconventional aluminum extrusion molds is not in the best interest of your final product. The skill and expertise of a designer to produce cost-effective aluminum molds and principles are very efficient and necessary, and only a designer can give you better advice in this regard.
Aluminum extruded mold
Aluminum extruded shapes
Aluminum extrusion mold is one of the most complex industrial molds. The purpose of designing and manufacturing aluminum extrusion molds is to increase the tolerance, quality and shape of the final products. Code systems and machining processes are used in the production of aluminum extrusion shapes.
Providing mold design is a decisive factor in the quality of the extruded product. Information on the cross-section of the aluminum profile is very valuable for mold design because the deformation of the cross-section of the aluminum profile directly affects the load-bearing capacity of the extruded product and its service life.
The lifespan of the mold depends on the production capacity of the product. Although deformation of extruded aluminum molds is inevitable, mold deviations are always expected to be minimal. Based on the deformation of the aluminum mold, the designer can modify the extruded aluminum mold, including modifying the cross-section of the product specifications, minimizing deviations due to deformation of the extrusion mold.
Therefore, keep in mind that the low cost of making aluminum molds is not unreasonable and can cause shortcomings and problems during the process.
The cost of making aluminum extrusion molds
Production of aluminum extrusion shapes at the best price and highest quality
Purpose of the extrusion process for aluminum extrusion
The aluminum extrusion press process has three main goals, and these are optimal surface finish quality, relative ease of metal flow, and dimensional stability.
In the production of special aluminum profiles and the production of aluminum extrusion molds, the radius of the angles must be taken into account. The larger the dimensions of the manufactured shape, the greater the tolerance must be taken into account. Custom and standard aluminum extruders can be manufactured
They have aluminum profiles in the field of aluminum production industry, due to old methods and modern practical information, they are trying to develop them day by day for better use in the production of modern aluminum molds and their products.
In our country, great importance is attached to the production of aluminum extrusion molds, in which, given the conditions of our country, top efforts are made in this area.
Because we have to produce quality products that can be used in almost all areas of our daily lives in order to be able to compete with the forces of economically developed countries. To achieve this production, our goal is to maximize production capacity, minimize labor and use the best raw materials.
Production of aluminum extrusion shapes at the best price and highest quality
The importance of making aluminum extrusion molds
Making molds for aluminum profiles
The production of quality molds from aluminum profiles also provided a high deformation capacity. All metals that can be formed by other forming methods can also be formed by extrusion. In contrast, the formation of some metals, such as stainless steels and nickel-based alloys, which do not have very high ductility, can be done by extrusion, for example, the production of CuSn8 alloy, which can not be done by hot rolling without cracking. produce without defects.
Yes, for example, after 3 tons of production, the molds must be hardened again in a certain cycle. The initial hardness of the mold is Rockwell shape.
Does the design affect the life of the mold?
The design should be such as to extend the life of the mold.
On what basis does the length of the mold change?
The length of the mold seal varies depending on the diameter of the ROM press and the shape of the profile. The length of the hammer should be neither too short nor too long, because if the length of the hammer is short, it will break the mold, and if it is too long, it will cause pressure on the press.
What services should be provided for the production and manufacture of molds?
The steps for making a mold are as follows. Steel cutting, scraping, CNC machining, hardening, wire cutting, sparks, stress, stone masonry, filling work and finally the final preparation and payment on the production mold.
Production of aluminum extrusion shapes at the best price and highest quality
Thickness of aluminum extrusion shapes
The thickness of the mold has been constantly decreasing in recent years, as manufacturers have realized that the load of extrusion should not be borne by the mold, but that the mold should be transferred to the mold holder and the back of the mold. Press manufacturers choose an extruded aluminum mold according to a reference parameter
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